Inbound Zone
Component receiving, inspection, and lot traceability.
Manufacturing
Noida Assembly Excellence
C-77, Sector 63A, Noida, Uttar Pradesh, India — a modern electric scooter assembly centre with structured production, multi-stage quality control, and audit-ready operations.
Facility
Manufacturing & Assembly Unit
Strategically located in Noida for North India distribution efficiency, with modular bays supporting scalable throughput and disciplined production flow.
- Segregated inbound, assembly, testing, and outbound zones
- Documented standard work instructions at every station
- Component lot traceability from supplier to dispatch
- Dedicated QC and road-test verification area
Process
Assembly Production Line
01
Inbound QC
Component validation and lot traceability
02
Assembly
Station-based production with standard work
03
Testing
Electrical, functional, and road verification
04
Dispatch
Dealer-ready packaging and documented delivery
Manufacturing flowchart
Quality
Quality Control & Testing
- Incoming material inspection (IMI)
- In-process quality checks (IPQC)
- Electrical & functional testing
- Road simulation verification
- End-of-line comprehensive inspection (FQC)
Infrastructure
Facility Zones
Assembly Bay
Station-based production with skill-mapped operators.
Testing Lab
Electrical, brake, lighting, and BMS validation.
Packaging & Dispatch
Dealer-ready packaging with VIN documentation.
Warehouse
Components, finished goods, and spare parts storage.
Future Expansion
Additional lines and regional warehouse network.
SPARS Battery Division
Large-Scale Battery Manufacturing & Assembly
SPARS Battery operates a dedicated lithium-ion manufacturing division at our Noida facility — with automated cell assembly lines, modular pack integration bays, smart BMS programming stations, and capacity to serve OEM partners, dealer networks, and fleet operators at national scale. Every pack passes through six-stage quality verification before dispatch.
- 10,000+ battery packs annual manufacturing capacity
- 48V · 28Ah, 32Ah, 36Ah, 42Ah & 45Ah production range
- 2-year warranty — 1 year replacement + 1 year service
- RoHS · CE · ISO · Made in India certified processes
- OEM, dealer, fleet & replacement battery supply programmes
- Dedicated technical helpline and after-sales support network
Schedule a Factory Visit
Engineering colleges, ITIs, polytechnics, and institutional partners are welcome to visit our Noida facility.